Owner reference · Grant-application support

The owner / grants reference backing the offer sheet, the spec sheet, and the harvest log.

If you picked this up off the back of the Wholesale Offer Sheet, the Spec Sheet, or the Harvest Log — this is the page that sources the numbers in all three. It models Phase 1 tray throughput, cycles-per-month cadence, dry-yield-per-tray targets, and the pricing-tier assumptions (ex-farm basis, MOQ rules, 48-hr / 24-hr cut-off, Net-30 default, 12-month first-supply pricing hold) that anchor the published offer sheet — so the owner can vouch for the figures and a grants officer can see the production math the offer sheet is built on.

For pricing, MOQ cadence, and the published tier grid, see the companion Wholesale Offer Sheet; for case sizes and pack formats, see the Spec Sheet; for the same-day cycle timing, see the Harvest Log. Each of the three documents handles one job — this page cross-references back to all three rather than introducing new figures.

Production Capacity · Pricing Assumptions · Hydroponic Microgreens · Draft v0.1 — Subject to Owner Confirmation
DRAFT. Tray, cycle, yield, and pricing figures are indicative — the published values for buyer-facing sheets live on the Wholesale Offer Sheet. Confirm with the farm (ironroost-farms@polsia.app) before quoting capacity to a buyer or including in a grant application. Print one copy and route with the offer sheet, the spec sheet, and the harvest log.
IronRoost Farms, Inc.
Hydroponic Specialty-Crop Producer • Central Virginia
2593 Cougar Lane  •  Locust Grove, VA 22508  •  ironroost-farms@polsia.app
This sheet is the owner-side reference backing the Wholesale Offer Sheet (prices + MOQ cadence), the Microgreens Spec Sheet (case sizes + pack formats), and the Harvest Log (same-day timing). It mirrors the producer-side detail in our RRS Foodservice, farm-to-table restaurant, and CCCPS Farm to School channels so every reply is sourced to the same supply-story math.
Section A — Tray capacity & grow-out timing (Phase 1, Aug–Sept 2026 first harvest)
Phase Variety Trays / Cycle Days to Harvest Notes
Phase 1 Sunflower micro 8–10 trays 8–10 days Cut at cotyledon / first true-leaf stage. Clamshell 6 × 1 lb / case (~6 lb net). Anchor of the published 6 × 1 lb clamshell case format from the spec sheet.
Phase 1 Pea shoots 6–8 trays 9–12 days Tendril + 3″ tip default cut; whole-vine on request. Food-service flat 2 × 5 lb / case (~10 lb net). Longest varietal in the rotation; sets the calendar window for the standing weekly cadence.
Phase 1 Radish micro 8–10 trays 8–11 days Daikon baseline; Rambo (red-stemmed) on seasonal flag. Clamshell 6 × 1 lb / case. Cold-chain floor is the binding constraint — do not exceed 40 °F in the buyer cooler.
Phase 1 Broccoli micro 8–10 trays 8–10 days Cotyledon-stage cut for the milder raw-bar / salad profile. Clamshell 6 × 1 lb / case. Pricing ceiling for the Phase 1 line; tracks the broccoli micro tier on the offer sheet.
Phase 1 Wheatgrass 4–6 trays 10–14 days 6″–8″ cut for cold-pressed juice / shot / blend; cat-grass tray format on request. Distributor flat 1 × 10 lb / case. Slowest varietal — sets the rotation cadence for the standing weekly slot.
Phase 1 Mixed brassicas 6–8 trays 8–12 days Kitchen-garden blend (kale + arugula + mustard + broccoli rabe micro); ratio stamped on lid. Food-service flat 2 × 5 lb / case. Rotation-anchor blend — ties the brassica tier back into the offer sheet’s blended SKUs.
Section B — Cycles per month & weekly volume baseline
Throughput Anchor Value Basis / Notes
Standing weekly cadence (across varieties) 50 lb / wk Baseline published on the offer sheet; pegs the Tier 3 distributor standing-order pricing tier.
Cycles per month per variety ~4 cycles 8–14 day grow-out window per varietal; ~4 harvest cycles per variety per month at the standing cadence.
Trays per bunch (combine) 40–52 trays / wk Approximate tray flow across the 6 Phase 1 varieties at the 50 lb / wk baseline; tracks the 1.0–1.4 lb / tray dry-yield band on the harvest log.
Weekly dispatch windows Tuesday / Friday Two corridor drops / wk to Richmond / Charlottesville / Southside VA; cold-chain dispatch from on-site ≤41 °F walk-in.
Phase 1 capacity envelope — distilled. ~40–52 trays / wk across the 6 varietals, driven through 4 harvest cycles / variety / month. The published 50 lb / wk standing-cadence pre-order sets the throughput anchor on the offer sheet’s Tier 3 distributor column. Per-tray dry-yield targets (Section C) flow through to the case-format sizing on the spec sheet.
Section C — Dry yield per tray by varietal
Variety Dry Yield g / Tray Wet Pack-to-Dry Ratio / Waste Clamshell / Pack Format Notes
Sunflower micro ~635 g (1.4 lb) ~10% wash / trim loss 6 × 1 lb clamshell (case ~6 lb) Top band of the 1.0–1.4 lb / tray target — anchor for the published Tier 1 / 2 / 3 sunflower pricing on the offer sheet.
Pea shoots ~545 g (1.2 lb) ~12% wash / trim loss 2 × 5 lb food-service flat (case ~10 lb) Mid-band tray weight — sized to the 2 × 5 lb food-service flat cited on the spec sheet.
Radish micro ~545 g (1.2 lb) ~10% wash / trim loss 6 × 1 lb clamshell (case ~6 lb) Daikon-baseline yield; Rambo (red-stemmed) holds at the same band on seasonal rotation.
Broccoli micro ~500 g (1.1 lb) ~10% wash / trim loss 6 × 1 lb clamshell (case ~6 lb) Mid-band yield against the 1.0–1.4 lb / tray target on the harvest log.
Wheatgrass ~635 g (1.4 lb) juice-cut ~30% cut / blade-trim loss 1 × 10 lb distributor flat (case ~10 lb) Highest headline yield on the rotation but with the highest trim loss — rolls up through the wheatgrass tier on the offer sheet.
Mixed brassicas ~545 g (1.2 lb) ~12% trim / blend loss 2 × 5 lb food-service flat (case ~10 lb) Blend ratios kept at the kale + arugula + mustard + broccoli rabe basement ratio on the spec sheet; tray yield floors the brassica tier.

Dry yield-per-tray targets above anchor the 1.0–1.4 lb / tray (~454–635 g) band published on the harvest log. Wet pack-to-dry ratios and trim / wash / blade losses feed back into the case-format sizing on the spec sheet. Both are subject to revision in the first cycle validation through August–September 2026.

Section D — Pricing assumptions underlying the Wholesale Offer Sheet
Pricing Tier Weekly Volume Customer Profile Role in the Buyer Stack
Tier 1 [DRAFT] 1–10 lb / wk Chef / single-account pilot Sunflower $10–$12 / lb; pea $12–$14; radish $14–$16; broccoli $14–$17; wheatgrass $6–$8; brassicas $13–$15. Pilot pricing — no standing-cadence commitment required.
Tier 2 [DRAFT] 10–50 lb / wk Restaurant group / pre-mix / broker Sunflower $9–$11 / lb; pea $11–$13; radish $13–$15; broccoli $13–$16; wheatgrass $5.50–$7.50; brassicas $12–$14. Mid-tier — rolls forward into a Tier 3 standing-cadence pre-order.
Tier 3 [DRAFT] 50+ lb / wk Distributor standing order Sunflower $8–$10 / lb; pea $10–$12; radish $12–$14; broccoli $12–$15; wheatgrass $5–$7; brassicas $11–$13. The published standing-cadence tier; pegs the 50 lb / wk MOQ from the offer sheet.
Section E — Capacity utilization & Phase 2 scaling
Phase 1 capacity ceiling. ~50 lb / wk standing-cadence across the 6 Phase 1 varietals, served at the Tier 3 ceiling on the offer sheet. Capacity utilization above the 50 lb / wk standing-cadence baseline routes through queue depth on Tuesday / Friday dispatch — not through expanding the Phase 1 envelope beyond its published footprint.
Phase 2 secondary-line queue. Basil, cilantro, amaranth, arugula, and kale are the secondary-line rotation behind the Phase 1 line. Capacity expansion above the published Tier 3 ceiling rolls out via the Phase 2 secondary-line rotation, documented on /pricing-and-economics.html and the spec sheet — not through added Phase 1 throughput.
Food-safety posture: VDACS regulated-facility filing in process · GAP pre-audit underway · HACCP concurrent with commissioning · lot ID + harvest-date on every case · CoA available on request · cold-chain integrity from harvest table through dispatch (target buyer-side cooler 34–38 °F; ex-farm dispatch ≤41 °F walk-in) · full third-party GAP audit targeted Q1 2027.
Next step · Owner / grants handoff
Route the figures →
Route the figures →
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